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SiC Tubular Membrane
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Product: Views:282SiC Tubular Membrane 
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Last updated: 2025-01-02 18:01
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JMFILTEC is a company that specializes in the development of high-quality pure silicon carbide ultrafiltration membranes. Our products come in a variety of specifications such as tubular membranes, flat sheet membranes, and column membranes. Additionally, we also offer integrated water treatment equipment, ultrafine bubble generators, heat exchangers, swirlers, high-efficiency mixers, and more.

 

At JMFILTEC, we understand the importance of providing products that deliver reliable and efficient performance. Our pure silicon carbide ultrafiltration membranes are manufactured using the highest quality materials and are designed to meet the demands of various industries. Our products have proven to be highly effective in treating wastewater, desalination, food and beverage processing, and much more.

 

Our SiC Tubular Membranes are designed to be highly resistant to fouling, which means they require minimal maintenance, resulting in increased productivity and reduced costs. Our flat sheet membranes offer superior performance with excellent filtration efficiency, high flux, and long service life. Our column membranes are used in a range of applications including pharmaceutical, biochemical, and water treatment processes.

 

Our integrated water treatment equipment combines various technologies to provide a comprehensive solution for water treatment. These systems offer superior water quality with minimal downtime and maintenance requirements. Our ultrafine bubble generators provide efficient oxygen transfer and are ideal for aquaculture applications.

 

In addition to our products, we have a team of experienced professionals who are committed to delivering excellent customer service. Our team is dedicated to providing prompt and effective solutions to any issues or inquiries that our customers may have.

 

 

Silicon carbide tubular membrane products

 

 

Materials are supporting the iteration and evolution of membrane separation products, while the structure of membrane components is also constantly innovating and breaking through. The boundary between the application scenarios of organic and inorganic membranes is gradually becoming blurred.

 

Silicon carbide ceramic membrane is a high precision microfiltration & ultrafiltration grade membrane separation product made of high purity silicon carbide fine powder through recrystallization sintering technology.

 

It has high flux, high corrosion resistance, easy cleaning, and long service life.

 

At present, the highest filtration precision can reach 20nm. It uses unique design and manufacturing processes to combine inert silicon carbide materials and screened non-ceramic materials to form the inherently strong and durable membrane. This guarantees its long term service and durability in harsh environments.

 

It uses equivalent or lower investment cost compared to organic ultrafiltration membranes to create SiC carbide inorganic ultrafiltration products that are more reliable, easier to operate, and have longer service life, meanwhile, achieve the lowest total life cycle cost in the long time service.

 

Characteristics of silicon carbide tubular membrane

 

● The silicon carbide membrane is produced by recrystallization process, with a sintering temperature of 2400 ℃. During the sintering process, the sintering neck between the silicon carbide aggregates undergoes a phase transition from solid to gas to solid, with an opening rate of over 45%. The formed filter channel has strong connectivity, coupled with the inherent hydrophilicity of the silicon carbide material (contact angle only 0.3 °), resulting in a pure water flux of up to 3200LMH, and is hydrophilic and oleophobic.

● The isoelectric point of the silicon carbide membrane is around pH 3, and the surface of the membrane can maintain being negatively charged over a wide pH range, improving its pollution resistance.

● Excellent chemical stability, capable of working in extreme environments (pH range 1-14); a variety of cleaning plans can be developed based on the characteristics of pollution factors; Oxidants are fully tolerant, including ozone and hydroxyl radicals.

 

Product Features and Advantages

 

★High flux, 3-10 times compared to organic membranes;

★Small footprint, saving land;

★Water consumption for backwashing is reduced by more than 50%;

★Chemical tolerance, capable of working in pH 0-14 environment, acid and alkali resistant;

★The service life is 2-10 times longer than the organic membranes, lower replacement cost;

★Allow for strict chemical cleaning, high flexibility in cleaning, and the flux is easy to recover after cleaning;

★The performance is easy to recover after pollution and blockage, eliminating the cost of membrane replacement caused by unexpected failures;

★Low system preprocessing requirements, reducing total system investment and operating costs;

★Higher Pressure differences between membranes allowed, so low temprature source water flux increases;

★No membrane broken problem, and less maintainance required.

 

Application Scenarios

 

Washing and concentration of nano powder

Oil-water separation (oilfield reinjection water, liquid hazardous waste regeneration)

Material separation

Solid liquid separation with high solid content (mine water, biological fermentation broth)

Solid liquid separation in harsh chemical environment (acid purification, nano powder catalyst recovery)

 

 
Other products
 

 

 

What makes the flux recovery rate high

Good chemical stability

SiC Tubular Membrane has excellent chemical stability and can withstand strong acids, strong alkalis and all organic solvents. This means that a variety of chemical cleaning agents can be used for cleaning, thereby effectively removing pollutants on the membrane surface and restoring the initial flux of the membrane.

Combination of physical cleaning and chemical cleaning

Silicon carbide membrane can be cleaned by physical methods such as backwashing, low-pressure and high-flow cleaning, electrocleaning, ultrasonic cleaning, etc., as well as chemical methods such as chemical immersion and recirculation cleaning. These methods can effectively remove pollutants that block the membrane pores, thereby restoring the membrane flux.

High temperature resistance

 

Silicon carbide membrane has good thermal stability and thermal shock resistance, and can operate stably under high temperature conditions. This allows the use of high-temperature water or other cleaning fluids during the cleaning process to improve the cleaning efficiency and thus improve the recovery rate of membrane flux.

Hydrophilicity and oleophobicity

Silicon carbide membranes have high hydrophilicity, which makes the membrane surface less likely to be contaminated by oil substances in applications such as oil-water separation, thereby reducing the difficulty and frequency of cleaning and improving the recovery rate of flux after cleaning.

High membrane bonding strength and good wear resistance

Silicon carbide membranes have high membrane bonding strength and good wear resistance, which means that the membrane material is not easily damaged during the cleaning process and can maintain a good physical state, which helps to improve the recovery rate of flux after cleaning.

Efficient cleaning strategies

New cleaning strategies developed in the study, such as the one-step chemical cleaning method of alkali-activated persulfate oxidation ceramic membranes, have been proven to effectively remove irreversible membrane fouling, shorten the cleaning time, and achieve similar cleaning effects, thereby achieving high-flux recovery.

Studies have shown that the use of appropriate cleaning methods, such as chemical cleaning under specific conditions, can restore membrane flux to nearly 100%. For example, after cleaning with sodium hypochlorite and hydrochloric acid, the membrane flux can be restored to about 600-800L/(m2·h), with a recovery rate of 90-107%.

 

importance of water treatment

 

Water treatment is an indispensable part of modern society, and its importance is reflected in many aspects, including but not limited to the following aspects:

Ensure the safety of drinking water:

Water treatment can remove impurities, harmful substances and microorganisms in water to ensure the safety and hygiene of drinking water. Through effective water treatment technology, water pollution can be prevented, human health can be protected, and diseases caused by drinking unclean water can be avoided.

Maintain the ecological environment:

Wastewater treatment is an important means to prevent water pollution. By treating industrial wastewater and domestic sewage, the pollution of rivers, lakes and oceans by harmful substances can be reduced, and the health of aquatic organisms and ecosystems can be protected. After sewage treatment, it can also be used for agricultural irrigation, urban greening, etc., to achieve the reuse of water resources and reduce the pressure on natural water bodies.

Promote industrial development:

In industrial production, the quality of water directly affects the quality and production efficiency of products. Water treatment can ensure that industrial water meets production requirements and improve product quality and production efficiency. Effective water treatment can also extend the service life of equipment and reduce equipment failures and downtime caused by water quality problems.

Ensure public safety:

In natural disasters (such as floods, earthquakes) or emergencies (such as chemical leaks), water treatment can quickly purify contaminated water sources and provide safe drinking water and clean water for rescue and reconstruction work. By establishing an emergency water treatment system, the health and safety of the public in emergency situations can be guaranteed.

Promote water resource management:

Water treatment is an important part of water resource management. Through scientific water treatment technology and management methods, the rational allocation and efficient use of water resources can be achieved. Water treatment can also promote the recycling and reuse of water resources and reduce the waste and pollution of water resources.

Improve the quality of life of the public:

Clean and safe water resources are one of the key factors in improving the quality of life of the public. Water treatment can ensure that residents use clean and hygienic water resources in their daily lives, thereby improving the quality of life and happiness.

 

 

 

FAQ

 

Q:What is a tubular membrane?

A:Tubular membrane modules are tube-like structures with porous walls. Tubular modules work through tangential cross-flow and are generally used to process difficult feed streams such as those with high dissolved solids, high suspended solids, and/or oil, grease, or fats.

Q:What are ceramic membranes used for?

A:Based on their unique structure with excellent thermal and chemical stability, ceramic membranes have been widely applied for oil/water separations, industrial wastewater, and hazardous waste treatment. Ceramic membranes are known to have better antifouling properties and are easier to be cleaned.

Q:What makes the silicon carbide ceramic tubular membranes so effective?

A:What makes silicon carbide ceramic tubular membranes so effective is their unique structure, which features a porous ceramic layer that allows water to pass through while capturing solids, bacteria, and other impurities. This makes them ideal for a wide range of applications, including the treatment of industrial wastewater, desalination of seawater, and the purification of drinking water.

Q: What is the difference between CEB and CIP?

A: Chemical cleaning can be described as CIP (cleaning in place) and CEB (chemical enhanced backwashing) when classified with respect to washing cycle and chemical concentration. CIP is used to control contamination that cannot be controlled by CEB cleaning with a lower concentration of chemicals.

Q: What is the temperature of CIP?

A: Typically CIP systems operate at approximately 140°F-180°F.

Q: Can UF membranes remove colloidal particles?

A: UF membranes are used where essentially all colloidal particles (including most pathogenic organisms) must be removed, but most of the dissolved solids may pass through the membrane without causing problems downstream or in the finished water. UF will remove most turbidity from water.

Q: What are commom membrane types?

A: Membranes are used in water treatment to separate contaminants from water based on properties such as size or charge. Common membrane processes include microfiltration, ultrafiltration, nanofiltration, reverse osmosis, and electrodialysis.

 

 

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